Current Job Opportunities

Process Engineer / Molding Engineer / Plastics / Compression

Reference Number: TG 517
Location: Gaffney, South Carolina, United States

Title: Process Engineer / Molding Engineer 
Location: Gaffney, SC
Our plastics client is looking to hire a talented Process Engineer / Molding Engineer!


Terry Govoreau is a Plastics Recruiter with Carolina Plastics Recruiters and recruits for the top plastics manufacturing companies in the USA.


How To Apply: Submit your resume in Word format to TerryG@roxboro.net


Key Words: Molding Engineer, Process Engineer, APQP, PPAP, Plastics, FMEA


Duties and Responsibilities: Supports the compression molding area with respect to tooling and fixtures, manufacturing processes, work instructions, and production efficiencies. The Molding Engineer must be a company leader in lean manufacturing initiatives, quality systems, root cause analysis, fixture and gauge development, automation, process optimization, and continual process improvement.


Required Background:
• BS in Scientific, Industrial, Manufacturing, Chemical, Materials or Mechanical Engineering, or equivalent experience.
• 3+ years in an engineering role in automotive or similar supplier environment manufacturing engineered composite or plastic parts.
• 3+ years of experience with compression molding of sheet molding compound or reaction injection molding or injection molding.
• Experience with APQP, PPAP,FMEA, Control Plans
• Experience in reinforced fiberglass industry and open and closed mold molding practices

 

Required Skills and Experience:
• Experience with Root Cause Analysis, Control Plans, and FMEA
• Demonstrated knowledge of molds, molding process development (charge patterns, press settings and controls)Advanced mechanical aptitude
• Proven ability to trouble-shoot molding process for defects (cracks, fractures, porosity, non-fills, blisters, bleeds, etc.)
• Advanced root cause analysis and problem solving skills to include producing the following: 5 Whys, 8Ds, A3s, RedX
• Expertise with GD&T and understanding customer drawings and specifications
• Strong understanding of TS16949 or ISO9001 quality system
• Proficiency with CAD or Solid Works


Desired traits:
• Robotics programming and teaching
• Results oriented
• Project Management
• Strong analytical skills
• Strong interpersonal skills
• Self-starter, independent but able to function in a team environment
• Knowledge of CAD, Solid works a plus
• Ability to travel approximately 10%.
• Experience with Microsoft Project or similar project management tool
• GD&T knowledge and understanding
• TS16949, or ISO9001 systems preferred
• Six Sigma Green Belt or higher preferred


Job Description:
• Provide project leadership and drive all aspects of new model program launch
• Create and manage project schedules and action items
• Design, develop, and modify production processes, production process, products, and equipment for cost effective and efficient operations (including time studies and process flow) to ensure customer specifications are met
• Ensure effectiveness of processes for optimal manufacturability, adherence to tolerance guidelines, functionality, tool design, machine design, cell layout, safety and ergonomic concerns
• Work within cross-functional teams to develop quality documentation such as PPAP’s
• Manage development of product CAD models and CAD data exchange with suppliers / customers
• Execute required prototype and pre-launch production runs
• Coordinate engineering changes
• Assist in developing standard work, FMEA, Control Plans and Quality documents. Directly responsible for PFMEA and Work Instructions
• Work within a cross functional environment to validate an acceptable part cost structure
• Support equipment, material, and process trials to ensure best methods are being developed and used
• This position will identify process improvements using problem-solving methodology to address internal and external complaints / conduct detailed investigation identifying root cause and develop appropriate countermeasures
• Ensure compliance with Lean principles (including 5S), TS-16949 and ISO-14001 policies and procedures


The successful candidate will have the following qualifications:
• Bachelor’s degree in Mechanical Engineering or equivalent engineering/manufacturing experience
• Four (4) years experience in manufacturing environment
• Experience with current 3D CAD software
• Experience working in automotive quality systems
• Working knowledge of tooling design, process design and standards
• Past management experience of automotive projects


Education: Bachelor’s degree in Mechanical Engineering or equivalent engineering / manufacturing experience


Doing Business with Carolina Plastics Recruiters: Your application will be held in the strictest of confidence and will remain your property in our possession which will not be forwarded to any client without your approval.